A Low Cost and High Accuracy Optical Boresighting and Alignment System Using Video Cameras
Authors: John Demas, Quy Phan
This paper describes a novel optical boresighting and alignment system used to mechanically align antennas on a compact antenna range at the North Island Naval Air Depot in San Diego, CA. The antenna range has a 5-axis (roll/upper slide/azimuth/elevation/lower slide) positioner used to measure various airborne antennas for production testing. The video alignment system implemented on this range uses two video cameras outfitted with telephoto lenses, one on the roll stage and the other on an antenna-mounting fixture. The system has been demonstrated to yield an accuracy of ±0.005 degrees. Prior to the start of testing the positioner is commanded to a “0” position and the cameras focus on a fixed optical target to provide the operator with a quick visual confirmation that the positioner is accurately aligned prior to testing. The video alignment system described has numerous advantages over other mechanical alignment techniques, is low cost, easy to use, and can be adapted to a variety of testing configurations.